What Is Vibration Welding
Dizo vibration welders are engineered for assembling large or complex thermoplastic parts. The vibration welding process involves the linear motion of one part against another, generating friction and heat at the joint, causing the materials to melt.
As melting continues, pressure helps form a strong bond until the joint reaches its optimum strength, indicated by the balance between melting and outward flow rates. These vibration welding machines can weld virtually all thermoplastic materials, whether injection-molded, extruded, formed, or thermoformed.
Common applications include automotive parts like headlight assemblies, fuel tanks, and bumpers. Plastic vibration welding machine is also ideal for appliances, including dishwasher pumps, detergent dispensers, and vacuum cleaner housings.
This energy-efficient vibration welding technology enhances productivity on assembly lines, making it a valuable tool for various industries. Consult a Dizo expert to help you choose the right vibration welder to solve your plastic joining challenge.
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Linear Plastic Vibration Friction Welder
NC-E Vibration Welding Machine Series
Features:
- ● Vibration Control:
- The trajectory control system stabilizes vibrations and ensures reliable operation.
- ● AMPA Drive:
- The AMPA drive method enhances precision and is perfect for high-accuracy tasks.
- ● Frequency Stability:
- The quick resonance function maintains stable amplitude during linear vibration welding.
- ● Multi-mode Control:
- The device supports various modes, expanding its application range.
- ● Parameter Save:
- Automatic save of welding vibration settings allows quick and easy product changes.
- ● Mold ID:
- The mold identification system optimizes the machine for multiple products.
- ● Safety Interface:
- The mold safety interface protects the equipment and reduces failures.
Plastic Vibration Welding Machine Molds
NC-E Vibration Welding Machine Series
Features:
- ● Custom Molds:
- The company designs molds tailored to customer specifications.
- ● Short Lead Time:
- The delivery timeline is short, ensuring timely completion.
- ● Quality Assurance
- The molds are guaranteed to meet high-quality standards.
Parameters
| Model | NC-Z150 | NC-Z220 | NC-Z350 | NC-Z500 | NC-Z700 | NC-Z1600 | NC-Z2000 |
|---|---|---|---|---|---|---|---|
| Size | L1650*W960*H1965mm | L1650*W960*H1965mm | L2205*W1240*H2226mm | L2455*W1240*H2226mm | L2555*W1240*H2226mm | L3560*W1800*H2640mm | L3480 * W2150*H2765mm |
| Mold Weight | 5-15kgs | 5-20kgs | 5-35kgs | 5-50kgs | 5-70kgs | 60-160kgs | 60-200kgs |
| Welding Area | 50cm² | 60cm² | 150cm² | 280cm² | 450cm² | 450cm² | 450cm² |
| Upper Template Size | L310mm*W330mm | L310mm*W360mm | L760mm*W420mm | L920mm*W540mm | L1020mm*W540mm | L1600mm*W540mm | L2010mm* W1000mm |
| Lower Template Size | L760mm*W450mm | L760mm*W480mm | L1200mm*W520mm | L1400mm*W600mm | L1500mm*W600mm | L2400mm*W700mm | L2116mm* W1100mm |
| Amplitude | 0.1-1.8mm | 0.1-1.8mm | 0.1-1.8mm | 0.1-1.8mm | 0.1-1.8mm | 1-4mm | 1-4mm |
| Vibration Frequency | 210-260HZ | 210-260HZ | 210-260HZ | 210-260HZ | 210-260HZ | 100-125HZ | 100-125HZ |
| Vibration Output | 6KW | 8KW | 15KW | 18.5KW | 30KW | 37KW | 37KW |
| Power | 380V | ||||||
| Input Capacity | 12KVA | 16KVA | 25KVA | 29KVA | 39KVA | 46KVA | 46KVA |
| Welding Mode | Time, depth mode | ||||||
| Welding Segment | 6 stages of pressure control | ||||||
| Workbench Stroke | 300mm | 300mm | 500mm | 500mm | 500mm | 800mm | 800mm |
| Machine Weight | 1580kg | 1780kg | 3750kg | 4350kg | 4750kg | 8760kg | 14000kg |
| Warranty | 1 Year | 1 Year | 1 Year | 1 Year | 1 Year | 1 Year | 1 Year |
| MOQ | 1 Unit | 1 Unit | 1 Unit | 1 Unit | 1 Unit | 1 Unit | 1 Unit |
We are Internationally Certified
Our linear plastic vibration friction welders are CE, ISO, and RoHS certified, ensuring they meet all international standards.
Custom Vibration Plastic Welding Machine Advantages
Efficient Welding
Quick 20-second welds using low-frequency, high-amplitude motion.
Exceptional Strength
Vibration welding machine creates highly robust bonds for large or complex parts.
Unique Bonding Capability
Effective for engineered resins with high glass or filler content, surpassing other methods.
Clean Assembly
Achieves a neat finish without the need for adhesives.
Packaging & Delivery
Case Study
Vibration welding machine is applied to the welding of thermoplastic materials, including amorphous resins such as ABS/PC, PVC, PMMA, and PES, as well as semi-crystalline resins like HDPE, PA, PP and TPO.
It is primarily used in the automotive industry for components such as intake manifolds, instrument panels, tail lights, and I-type car bumpers.
Vibration Welding Machine for Automotive Interior Components
Vibration welding machines are essential in automotive manufacturing for precisely joining interior components. They weld key parts like door panels, sound insulation boards, trim panels, dashboards, instrument panels, and glove boxes - all while maintaining structural integrity and meeting industry standards.
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Vibration Welding Machine for Automotive Exterior Components
Our vibration welding process effectively welds safety components like taillights, turn signals, and brake lights, while also joining aerodynamic features like spoilers and protective elements like mud flaps and rear panels. Our solutions ensure both structural integrity and aesthetic quality to meet industry standards.
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Vibration Welding Machine for Automotive Functional Parts
Our vibration welding technology is used for key vehicle components like fuel tanks, battery casings, expansion tanks, radiators, brake fluid reservoirs, filters (fuel, oil, air), intake manifolds, and air intake pipes. Each component is welded to ensure structural integrity and reliability.
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Vibration Welding Machine for Household Appliances
Vibration welders are used for storage containers in washing machines and refrigerators, control panels, multi-layer doors for ovens and microwaves, and installation of buttons and brackets. This technology ensures strong connections, good sealing, and aesthetic quality in appliance manufacturing.
View CasesFAQs
Here are some frequently asked questions about vibration welding equipment tooling for your plastic products.
