What Is Vibration Welding
Dizo vibration welders are engineered for assembling large or complex thermoplastic parts. The vibration welding process involves the linear motion of one part against another, generating friction and heat at the joint, causing the materials to melt.
As melting continues, pressure helps form a strong bond until the joint reaches its optimum strength, indicated by the balance between melting and outward flow rates. These vibration welding machines can weld virtually all thermoplastic materials, whether injection-molded, extruded, formed, or thermoformed.
Common applications include automotive parts like headlight assemblies, fuel tanks, and bumpers. Plastic vibration welding is also ideal for appliances, including dishwasher pumps, detergent dispensers, and vacuum cleaner housings.
This energy-efficient vibration welding technology enhances productivity on assembly lines, making it a valuable tool for various industries. Consult a Dizo expert to help you choose the right vibration welder to solve your plastic joining challenge.
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- Advantages |
- Parameters |
- Packaging |
- Applications |
- FAQs |
- Certification
Vibration Welder
NC-E Series
Features:
- ● Vibration Control:
- The trajectory control system stabilizes vibrations and ensures reliable operation.
- ● AMPA Drive:
- The AMPA drive method enhances precision and is perfect for high-accuracy tasks.
- ● Frequency Stability:
- The quick resonance function maintains stable amplitude during linear vibration welding.
- ● Multi-mode Control:
- The device supports various modes, expanding its application range.
- ● Parameter Save:
- Automatic save of welding vibration settings allows quick and easy product changes.
- ● Mold ID:
- The mold identification system optimizes the machine for multiple products.
- ● Safety Interface:
- The mold safety interface protects the equipment and reduces failures.
Vibration Welding Machine Molds
NC-E Series
Features:
- ● Custom Molds:
- The company designs molds tailored to customer specifications.
- ● Short Lead Time:
- The delivery timeline is short, ensuring timely completion.
- ● Quality Assurance
- The molds are guaranteed to meet high-quality standards.
The Advantages of Vibration Plastic Welding
Efficient Welding
Quick 20-second welds using low-frequency, high-amplitude motion.
Exceptional Strength
Vibration welding creates highly robust bonds for large or complex parts.
Unique Bonding Capability
Effective for engineered resins with high glass or filler content, surpassing other methods.
Clean Assembly
Achieves a neat finish without the need for adhesives.
Parameters
| Model | NC-Z150 | NC-Z220 | NC-Z350 | NC-Z500 | NC-Z700 | NC-Z1600 | NC-Z2000 |
|---|---|---|---|---|---|---|---|
| Size | L1650*W960*H1965mm | L1650*W960*H1965mm | L2205*W1240*H2226mm | L2455*W1240*H2226mm | L2555*W1240*H2226mm | L3560*W1800*H2640mm | L3480 * W2150*H2765mm |
| Mold Weight | 5-15kgs | 5-20kgs | 5-35kgs | 5-50kgs | 5-70kgs | 60-160kgs | 60-200kgs |
| Welding Area | 50cm² | 60cm² | 150cm² | 280cm² | 450cm² | 450cm² | 450cm² |
| Upper Template Size | L310mm*W330mm | L310mm*W360mm | L760mm*W420mm | L920mm*W540mm | L1020mm*W540mm | L1600mm*W540mm | L2010mm* W1000mm |
| Lower Template Size | L760mm*W450mm | L760mm*W480mm | L1200mm*W520mm | L1400mm*W600mm | L1500mm*W600mm | L2400mm*W700mm | L2116mm* W1100mm |
| Amplitude | 0.1-1.8mm | 0.1-1.8mm | 0.1-1.8mm | 0.1-1.8mm | 0.1-1.8mm | 1-4mm | 1-4mm |
| Vibration Frequency | 210-260HZ | 210-260HZ | 210-260HZ | 210-260HZ | 210-260HZ | 100-125HZ | 100-125HZ |
| Vibration Output | 6KW | 8KW | 15KW | 18.5KW | 30KW | 37KW | 37KW |
| Power | 380V | ||||||
| Input Capacity | 12KVA | 16KVA | 25KVA | 29KVA | 39KVA | 46KVA | 46KVA |
| Welding Mode | Time, depth mode | ||||||
| Welding Segment | 6 stages of pressure control | ||||||
| Workbench Stroke | 300mm | 300mm | 500mm | 500mm | 500mm | 800mm | 800mm |
| Machine Weight | 1580kg | 1780kg | 3750kg | 4350kg | 4750kg | 8760kg | 14000kg |
| Warranty | 1 Year | 1 Year | 1 Year | 1 Year | 1 Year | 1 Year | 1 Year |
| MOQ | 1 Unit | 1 Unit | 1 Unit | 1 Unit | 1 Unit | 1 Unit | 1 Unit |
Packaging
Case Study
Vibration welding is applied to the welding of thermoplastic materials, including amorphous resins such as ABS/PC, PVC, PMMA, and PES, as well as semi-crystalline resins like HDPE, PA, and PPTPO.
It is primarily used in the automotive industry for components such as intake manifolds, instrument panels, tail lights, and I-type car bumpers.
Automotive Industry: Intake Manifold Vibration Welding
Vibration welding provides a robust and airtight seal for intake manifolds, ensuring high performance and reliability under the demanding conditions of engine operation.
View Cases
Automotive Industry: Instrument Panel Vibration Welding
Vibration welding ensures a secure and durable bond for instrument panels, allowing for the precise assembly of complex shapes and materials, meeting the high safety standards of modern vehicles.
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Automotive Industry: Tail Light Vibration Welding
Vibration welding offers superior strength and accuracy in joining tail light components, ensuring a watertight and reliable connection that enhances both functionality and durability.
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Automotive Industry: I-Type Car Bumper Vibration Welding
Vibration welding delivers exceptional bonding strength for I-type bumpers, providing the durability required to withstand impact and ensuring long-lasting performance in automotive safety.
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Automotive Industry: Car Battery Dust Cover Vibration Welding
Vibration welding offers a precise bond for car battery dust covers, ensuring a tight seal that protects against dust and contaminants. This process maintains the battery's longevity and performance.
View CasesFAQs
Here are some frequently asked questions about vibration welding tooling for your plastic products.
We are Internationally Certified
Our vibration welders are CE, ISO, and RoHS certified, ensuring they meet all international standards.
