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Auto Interior Parts Multi-head Ultrasonic Welding Machine

NC Series For Interior Components

● Adjustable Welding Units:

Each unit features a buffer stop and 360-degree adjustable position, with independent parameter settings for each head.

● Independent System Design:

The machine adopts a single-system structure, ensuring smooth and efficient operation.

● Individual Head Angle Adjustment:

Each welding head can be precisely adjusted for optimal angle control.

● Workpiece Detection and Alarming:

Sensors detect the presence of workpieces, triggering alarms if missing or misaligned for safety.

● Fast and Efficient Welding:

High-speed welding ensures efficiency and consistent product quality across all operations.

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Features

The automatic plastic welding machine is engineered for high precision and efficiency. It welds key parts like car door panels, sound insulation boards, trim panels, dashboards, and instrument panels - all while maintaining structural integrity and meeting industry standards. This makes it ideal for plastic interior parts welding in automotive component manufacturing.

Each welding unit features a buffer stop and 360-degree adjustable position, with independent parameter settings for optimal control. The machine's single-system design ensures smooth and efficient operation, even under demanding conditions.

Individual head angle adjustment allows precise control, ensuring superior weld quality. Equipped with advanced sensors, the machine can detect workpiece presence, triggering alarms if a workpiece is missing or misaligned, enhancing operational safety.

Its high-frequency plastic welding capabilities deliver fast and consistent results, maintaining high product quality across all applications.

As a custom automotive component welding machine, it is designed to meet the specific needs of automotive industries. As a trusted plastic welding machine supplier, we ensure reliable, high-performance solutions that deliver efficiency and precision in every welding task.

We are Internationally Certified

Our ultrasonic plastic welding machines are certificated with CE,ISO and ROSH. They all meet international standards.

CE Certification
ISO 9001 Certification
RoHS Certification

Steps from Sample to Purchase for Plastic Welding Machines

We provide comprehensive plastic welding solutions for automotive interior and exterior parts. Follow these steps to complete the process:

  • STEP 1

    Sample Evaluation

    Review sample requirements and technical specifications.

  • STEP 2

    Feasibility Study

    Analyze the feasibility of the welding techniques for the specific application.

  • STEP 3

    Prototype Development

    Create and test prototypes based on the evaluated samples.

  • STEP 4

    Customer Approval

    Present the prototype to gather feedback and secure customer approval.

  • STEP 5

    Quotation

    Issue a detailed quotation for the selected welding machine.

  • STEP 6

    Order Confirmation

    Finalize the order and confirm all specifications.

  • STEP 7

    Manufacturing Process

    Manufacture the welding machine according to the confirmed order details.

  • STEP 8

    Quality Assurance

    Conduct thorough quality checks to ensure the machine meets all standards.

  • STEP 9

    Delivery and Installation

    Deliver the welding machine and complete installation at the customer's site.

  • STEP 10

    Training and Support

    Provide training and ongoing support to ensure smooth operation of the equipment.

The Advantages of Automotive Part Plastic Welding

Custom Solution

Custom Solution

Solutions customized to your specific needs, supported by 21 engineers ready to assist anytime.

Save Your Time

Save Your Time

Full project oversight from initial requirements to final delivery, ensuring efficiency and time savings.

Guaranteed Quality Assurance

Guaranteed Quality Assurance

Adheres to ISO standards for consistent and reliable quality throughout the process.

Professional Service Team

Professional Service Team

A professional 20-person service team ensures seamless plastic welder installation and complete customer satisfaction.

Packaging

Hot Plate Welder Package
Hot Plate Welding Machine Package
Hot Plate Plastic Welding Machine Delivery
Hot Plate Welding Equipment Delivery

Welding Techniques in the Automotive Industry

Different welding applications demand specific approaches. Automotive companies often require a blend of ultrasonic welding systems, hot plate welders, vibration welding machines, and hybrid solutions.

We specialize in integrating automated ultrasonic welding into automotive assembly lines, enhancing both efficiency and product quality.

Custom-designed ultrasonic sonotrodes and precise positioning allow us to tackle complex tasks, such as welding large instrument clusters, resulting in superior surface finishes and precise gap control.

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Automotive Plastic Welding Technology

Automotive Plastic Components Welding Applications

We provide specialized plastic welding solutions for automotive components that meet all production requirements.

Car Bumper Welding

Car Bumpers

Car bumpers, primarily constructed from polypropylene plastic, consist of a front bumper at the vehicle's front end and a rear bumper at the back. Dizo's plastic welding and punching technology in bumper production enhances not only manufacturing efficiency and quality but also product safety and aesthetic appeal.

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Automotive Lighting Hot Plate Welding

Automotive Lighting

Automotive lighting plastic welding technologies - hot plate welding, vibration welding, and ultrasonic welding - are essential in the production process. These methods significantly enhance vehicle light quality and performance. Each welding technique has distinct characteristics and specific applications.

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Glove Box Vibration Welding

Car Gloveboxes

Car gloveboxes often have complex structures with specialized shapes and curves. Plastic welding technology is ideal for joining products with intricate forms, reaching areas that other methods cannot access. The process is easy to control and adaptable, effectively joining glovebox components of varying complex shapes.

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Instrument Panels

Instrument Panels

Vibration friction welding achieves precise bonding of dashboard components during production. This technique not only enhances welding quality and efficiency but also satisfies the strict aesthetic and functional requirements of modern automotive interior design.

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Vibration Welding Door Panels

Car Door Panels

When welding car door panels, manufacturers must consider multiple factors: stress on welded areas, temperature variations, vibrations, and welding quality stability. Ultrasonic welding creates seamless joints with excellent water and air-sealing properties. By optimizing parameter settings and equipment adjustments, this process reduces production time and improves cost efficiency.

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Car Dashboard

Car Dashboard

Dizo plastic welding technology delivers exceptional weld corrosion resistance and bond strength, enhancing both dashboard housing quality and production efficiency. The technology also meets modern automotive industry standards for environmental protection and safety.

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Automotive Spoiler

Automotive Spoiler

In automotive spoiler production, ultrasonic welding is an ideal choice because it provides high-quality results and suits mass production needs. Its advantages include low operational costs and a clean manufacturing process—free from smoke and dust—which makes it environmentally friendly.

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Automotive Fuel Tank

Automotive Fuel Tank

Dizo's plastic welding technology enhances both manufacturing quality and efficiency in automotive fuel tank production. It delivers superior welding quality and stability for critical components such as vapor-liquid separators, ensuring the overall safety and reliability of the fuel tank system.

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Intake Manifolds

Intake Manifolds & Air Intake Pipes

Plastic has gradually replaced cast aluminum as the main material for intake manifolds due to its lightweight properties, corrosion resistance, stability, smooth inner walls, and high efficiency. Manufacturing technologies for plastic intake manifolds include hot melt welding technology and vibration friction welding technology.

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Car Brake Fluid Reservoirs

Car Brake Fluid Reservoirs

Brake fluid reservoirs require excellent sealing to prevent leakage and maintain proper braking system operation. Hot melt welding provides the high precision and quality needed to meet the strict sealing and strength requirements of these automotive components.

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Customer Reviews

Why Choose Us

Your one-stop place for high-end welding technology solutions.

  • Reliable Quality

    Reliable Product Quality

    Our plastic welding machine helps you meet project deadlines, maintain quality, and boost efficiency for a great return on investment.

  • Free Design

    Free Design & Model Selection

    Our technician will help you with free design and to choose welding machine to fit your different-sized products and special materials.

  • Free Training

    Free Training & Lifetime support

    No experience? No problem. Our engineer will assist you with free application guidance to ensure optimal use and offer maintenance service.

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