Heat Staking & Hot Plate Welding Machine Manufacturer
NC Series For Interior Components
● Adjustable Welding Units:
Each unit has a buffer stop and 360-degree adjustable position, with independent parameter settings.
● Combined Welding Methods:
The machine integrates both hot plate and heat staking technologies for efficient welding.
● Independent Head Angle Control:
Each welding head can be individually adjusted for precise angle control.
● Workpiece Detection and Alarms:
Sensors detect the presence of workpieces and trigger alarms if missing or misaligned.
● Fast and Consistent Welding:
High-speed operation ensures efficiency and consistent product quality.
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Features
The automatic plastic welding machine combines advanced technologies to deliver high-performance plastic welding, especially for automotive applications. Each unit features a buffer stop and 360-degree adjustable position, allowing for independent parameter settings to ensure maximum precision.
By integrating both hot plate and heat staking welding methods, this machine enhances efficiency and versatility in plastic welding for car parts and other complex components.
The independent head angle control allows for precise adjustments, ensuring accuracy in every weld. Equipped with advanced sensors for workpiece detection, the system improves safety by triggering alarms if workpieces are missing or misaligned. Its high-frequency plastic welding capabilities guarantee fast and consistent results, meeting the demands of high-production environments.
This custom welding machine is designed to cater to specific requirements, providing tailored solutions for different industries. As a leading welding machine supplier, we offer cutting-edge equipment that ensures efficiency, reliability, and superior product quality.
The Advantages of Automotive Part Plastic Welding
Custom Solution
Solutions customized to your specific needs, supported by 21 engineers ready to assist anytime.
Save Your Time
Full project oversight from initial requirements to final delivery, ensuring efficiency and time savings.
Guaranteed Quality Assurance
Adheres to ISO standards for consistent and reliable quality throughout the process.
Professional Service Team
A professional 20-person service team ensures seamless plastic welder installation and complete customer satisfaction.
Welding Techniques in the Automotive Industry
Different welding applications demand specific approaches. Automotive companies often require a blend of ultrasonic welding systems, hot plate welders, vibration welding machines, and hybrid solutions.
We specialize in integrating automated ultrasonic welding into automotive assembly lines, enhancing both efficiency and product quality.
Custom-designed ultrasonic sonotrodes and precise positioning allow us to tackle complex tasks, such as welding large instrument clusters, resulting in superior surface finishes and precise gap control.
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Packaging
Automotive Plastic Welding Applications
We provide comprehensive plastic welding solutions for automotive components to meet your production requirements.
Car Bumpers
Dizo's linear vibration welders produce strong, pressure-tight joints, allowing manufacturers to assemble both stylish and safe bumpers.
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Tail Lights
Tail lights have intricate curves and sealed electronics. DIZO's vibration welding technologies guarantee robust, aesthetically pleasing, and durable seals for tail light assembly.
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Light Strips
Once exclusive to luxury vehicles, light strips on grilles, fascias, and mirrors are now common. Dizo's ultrasonic welders offer reliable and cost-effective joining of clear plastics, LEDs, sensors, and wiring.
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Glove Box
Welding the outer surface to the inner bin can be challenging. Our processes effectively handle materials like ABS and polypropylene without the use of mechanical fasteners, resulting in clean and aesthetically pleasing welds.
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Instrument Panels
Our technology facilitates complex assemblies, eliminating the need for adhesives and effectively joining dissimilar materials such as polyester and ABS. We evaluate duct and panel sizes to recommend the most suitable welding solution.
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Door Panels
Welding door panels requires the joining of inner and outer surfaces. Our welding techniques deliver strong, seamless connections without visible fasteners, ensuring a clean and durable finish.
Consult an ExpertSteps from Sample to Purchase for Plastic Welding Machines
We provide comprehensive plastic welding solutions for automotive interior and exterior parts. Follow these steps to complete the process:
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STEP 1
Sample Evaluation
Review sample requirements and technical specifications.
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STEP 2
Feasibility Study
Analyze the feasibility of the welding techniques for the specific application.
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STEP 3
Prototype Development
Create and test prototypes based on the evaluated samples.
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STEP 4
Customer Approval
Present the prototype to gather feedback and secure customer approval.
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STEP 5
Quotation
Issue a detailed quotation for the selected welding machine.
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STEP 6
Order Confirmation
Finalize the order and confirm all specifications.
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STEP 7
Manufacturing Process
Manufacture the welding machine according to the confirmed order details.
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STEP 8
Quality Assurance
Conduct thorough quality checks to ensure the machine meets all standards.
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STEP 9
Delivery and Installation
Deliver the welding machine and complete installation at the customer's site.
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STEP 10
Training and Support
Provide training and ongoing support to ensure smooth operation of the equipment.
We are Internationally Certified
Our ultrasonic plastic welding machines are certificated with CE,ISO and ROSH. They all meet international standards.
Customer Reviews
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Why Choose Us
Your one-stop place for high-end welding technology solutions.
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Reliable Product Quality
Our plastic welding machine helps you meet project deadlines, maintain quality, and boost efficiency for a great return on investment.
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Free Design & Model Selection
Our technician will help you with free design and to choose welding machine to fit your different-sized products and special materials.
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Free Training & Lifetime support
No experience? No problem. Our engineer will assist you with free application guidance to ensure optimal use and offer maintenance service.
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Feel free to leave your messages. Our expert team will reply within 8 hours.
- Email: info@nicle.cn
- Whatsapp: +86 18121506765
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