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Car Inner Components Ultrasonic Welder Workstation

NC Series For Interior Components

● Versatile Product Welding:

Supports various product types with quick mold change functionality for fast product transitions.

● Stable and Efficient Cooling:

Fast cooling reduces deformation, with the welding head unaffected by air pressure changes for reliable performance.

● Precision Welding Design:

Special amplitude design enhances targeting, conduction efficiency, and reduces acoustic impedance for precise results.

● High-Accuracy Welding:

Dual-layer sensor positioning ensures high precision and accuracy in every weld operation.

● Centralized Control System:

The computer-based control system ensures safe, easy, and convenient operation for the user.

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Features

The automatic plastic welding machine offers versatile product welding, making it perfect for various applications, including plastic welding for car components. Its quick mold change functionality enables fast product transitions, improving overall efficiency.

The stable and efficient cooling system minimizes deformation, ensuring consistent performance even under fluctuating air pressure. Featuring a specialized amplitude design, this high-frequency plastic welding machine enhances targeting accuracy and conduction efficiency while reducing acoustic impedance for precise and reliable welds.

Dual-layer sensor positioning ensures high-accuracy welding, maintaining precision in every operation. The machine is controlled through a centralized, computer-based system, providing a user-friendly interface that guarantees safe, easy, and convenient operation.

As a custom welding machine, it caters to specific industrial requirements, ensuring tailored solutions for various applications. As a leading welding machine supplier, we prioritize delivering high-performance, reliable, and efficient equipment to meet the industry's highest standards.

The Advantages of Automotive Part Plastic Welding

Custom Solution

Custom Solution

Solutions customized to your specific needs, supported by 21 engineers ready to assist anytime.

Save Your Time

Save Your Time

Full project oversight from initial requirements to final delivery, ensuring efficiency and time savings.

Guaranteed Quality Assurance

Guaranteed Quality Assurance

Adheres to ISO standards for consistent and reliable quality throughout the process.

Professional Service Team

Professional Service Team

A professional 20-person service team ensures seamless plastic welder installation and complete customer satisfaction.

Welding Techniques in the Automotive Industry

Different welding applications demand specific approaches. Automotive companies often require a blend of ultrasonic welding systems, hot plate welders, vibration welding machines, and hybrid solutions.

We specialize in integrating automated ultrasonic welding into automotive assembly lines, enhancing both efficiency and product quality.

Custom-designed ultrasonic sonotrodes and precise positioning allow us to tackle complex tasks, such as welding large instrument clusters, resulting in superior surface finishes and precise gap control.

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Automotive Plastic Welding Technology

Packaging

Hot Plate Welder Package
Hot Plate Welding Machine Package
Hot Plate Plastic Welding Machine Delivery
Hot Plate Welding Equipment Delivery

Automotive Plastic Welding Applications

We provide comprehensive plastic welding solutions for automotive components to meet your production requirements.

Plastic Welding Car Bumper

Car Bumpers

Dizo's linear vibration welders produce strong, pressure-tight joints, allowing manufacturers to assemble both stylish and safe bumpers.

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Automotive Lighting Hot Plate Welding

Tail Lights

Tail lights have intricate curves and sealed electronics. DIZO's vibration welding technologies guarantee robust, aesthetically pleasing, and durable seals for tail light assembly.

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Light Strips Ultrosonic Welding

Light Strips

Once exclusive to luxury vehicles, light strips on grilles, fascias, and mirrors are now common. Dizo's ultrasonic welders offer reliable and cost-effective joining of clear plastics, LEDs, sensors, and wiring.

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Glove Box Vibration Welding

Glove Box

Welding the outer surface to the inner bin can be challenging. Our processes effectively handle materials like ABS and polypropylene without the use of mechanical fasteners, resulting in clean and aesthetically pleasing welds.

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Instrument Panels Vibration Welding

Instrument Panels

Our technology facilitates complex assemblies, eliminating the need for adhesives and effectively joining dissimilar materials such as polyester and ABS. We evaluate duct and panel sizes to recommend the most suitable welding solution.

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Vibration Welding Door Panels

Door Panels

Welding door panels requires the joining of inner and outer surfaces. Our welding techniques deliver strong, seamless connections without visible fasteners, ensuring a clean and durable finish.

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Steps from Sample to Purchase for Plastic Welding Machines

We provide comprehensive plastic welding solutions for automotive interior and exterior parts. Follow these steps to complete the process:

  • STEP 1

    Sample Evaluation

    Review sample requirements and technical specifications.

  • STEP 2

    Feasibility Study

    Analyze the feasibility of the welding techniques for the specific application.

  • STEP 3

    Prototype Development

    Create and test prototypes based on the evaluated samples.

  • STEP 4

    Customer Approval

    Present the prototype to gather feedback and secure customer approval.

  • STEP 5

    Quotation

    Issue a detailed quotation for the selected welding machine.

  • STEP 6

    Order Confirmation

    Finalize the order and confirm all specifications.

  • STEP 7

    Manufacturing Process

    Manufacture the welding machine according to the confirmed order details.

  • STEP 8

    Quality Assurance

    Conduct thorough quality checks to ensure the machine meets all standards.

  • STEP 9

    Delivery and Installation

    Deliver the welding machine and complete installation at the customer's site.

  • STEP 10

    Training and Support

    Provide training and ongoing support to ensure smooth operation of the equipment.

We are Internationally Certified

Our ultrasonic plastic welding machines are certificated with CE,ISO and ROSH. They all meet international standards.

CE Certification
ISO 9001 Certification
RoHS Certification

Customer Reviews

Why Choose Us

Your one-stop place for high-end welding technology solutions.

  • Reliable Quality

    Reliable Product Quality

    Our plastic welding machine helps you meet project deadlines, maintain quality, and boost efficiency for a great return on investment.

  • Free Design

    Free Design & Model Selection

    Our technician will help you with free design and to choose welding machine to fit your different-sized products and special materials.

  • Free Training

    Free Training & Lifetime support

    No experience? No problem. Our engineer will assist you with free application guidance to ensure optimal use and offer maintenance service.

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