Car Inner Components Robot Welder Workstation
NC Series For Interior Components
● Versatile Product Welding:
Supports various product types with quick mold change functionality for fast product transitions.
● Stable and Efficient Cooling:
Fast cooling reduces deformation, with the welding head unaffected by air pressure changes for reliable performance.
● Precision Welding Design:
Special amplitude design enhances targeting, conduction efficiency, and reduces acoustic impedance for precise results.
● High-Accuracy Welding:
Dual-layer sensor positioning ensures high precision and accuracy in every weld operation.
● Centralized Control System:
The computer-based control system ensures safe, easy, and convenient operation for the user.
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Features
The customizable automatic ultrasonic robotic welding machine delivers versatile product welding capabilities, specifically designed for critical automotive components like bumpers, dashboards, door panels, and seats. These components demand exceptional precision, strength, and sealing in the welding process - requirements that ultrasonic welding technology meets effectively through non-contact welding and high-frequency vibration energy transfer, ensuring superior weld quality.
The machines operate through a centralized computer system with an intuitive interface, making operations safe and straightforward. Its special amplitude design and dual-layer sensor positioning enhance targeting accuracy and conduction efficiency while reducing acoustic impedance, resulting in precise, reliable welds. The quick-change mold system allows rapid product transitions, maximizing operational efficiency.
This ultrasonic robotic welding system offers significant advantages in automotive plastic parts manufacturing. Its combination of high precision, efficiency, quality, environmental sustainability, energy efficiency, and compatibility with various materials makes it the optimal choice for automotive plastic parts production.
We are Internationally Certified
Our ultrasonic plastic welding machines are certificated with CE,ISO and ROSH. They all meet international standards.
Steps from Sample to Purchase for Plastic Welding Machines
We provide comprehensive plastic welding solutions for automotive interior and exterior parts. Follow these steps to complete the process:
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STEP 1
Sample Evaluation
Review sample requirements and technical specifications.
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STEP 2
Feasibility Study
Analyze the feasibility of the welding techniques for the specific application.
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STEP 3
Prototype Development
Create and test prototypes based on the evaluated samples.
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STEP 4
Customer Approval
Present the prototype to gather feedback and secure customer approval.
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STEP 5
Quotation
Issue a detailed quotation for the selected welding machine.
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STEP 6
Order Confirmation
Finalize the order and confirm all specifications.
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STEP 7
Manufacturing Process
Manufacture the welding machine according to the confirmed order details.
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STEP 8
Quality Assurance
Conduct thorough quality checks to ensure the machine meets all standards.
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STEP 9
Delivery and Installation
Deliver the welding machine and complete installation at the customer's site.
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STEP 10
Training and Support
Provide training and ongoing support to ensure smooth operation of the equipment.
The Advantages of Automotive Part Plastic Welding
Custom Solution
Solutions customized to your specific needs, supported by 21 engineers ready to assist anytime.
Save Your Time
Full project oversight from initial requirements to final delivery, ensuring efficiency and time savings.
Guaranteed Quality Assurance
Adheres to ISO standards for consistent and reliable quality throughout the process.
Professional Service Team
A professional 20-person service team ensures seamless plastic welder installation and complete customer satisfaction.
Packaging
Welding Techniques in the Automotive Industry
Different welding applications demand specific approaches. Automotive companies often require a blend of ultrasonic welding systems, hot plate welders, vibration welding machines, and hybrid solutions.
We specialize in integrating automated ultrasonic welding into automotive assembly lines, enhancing both efficiency and product quality.
Custom-designed ultrasonic sonotrodes and precise positioning allow us to tackle complex tasks, such as welding large instrument clusters, resulting in superior surface finishes and precise gap control.
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Automotive Plastic Components Welding Applications
We provide specialized plastic welding solutions for automotive components that meet all production requirements.
Car Bumpers
Car bumpers, primarily constructed from polypropylene plastic, consist of a front bumper at the vehicle's front end and a rear bumper at the back. Dizo's plastic welding and punching technology in bumper production enhances not only manufacturing efficiency and quality but also product safety and aesthetic appeal.
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Automotive Lighting
Automotive lighting plastic welding technologies - hot plate welding, vibration welding, and ultrasonic welding - are essential in the production process. These methods significantly enhance vehicle light quality and performance. Each welding technique has distinct characteristics and specific applications.
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Car Gloveboxes
Car gloveboxes often have complex structures with specialized shapes and curves. Plastic welding technology is ideal for joining products with intricate forms, reaching areas that other methods cannot access. The process is easy to control and adaptable, effectively joining glovebox components of varying complex shapes.
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Instrument Panels
Vibration friction welding achieves precise bonding of dashboard components during production. This technique not only enhances welding quality and efficiency but also satisfies the strict aesthetic and functional requirements of modern automotive interior design.
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Car Door Panels
When welding car door panels, manufacturers must consider multiple factors: stress on welded areas, temperature variations, vibrations, and welding quality stability. Ultrasonic welding creates seamless joints with excellent water and air-sealing properties. By optimizing parameter settings and equipment adjustments, this process reduces production time and improves cost efficiency.
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Car Dashboard
Dizo plastic welding technology delivers exceptional weld corrosion resistance and bond strength, enhancing both dashboard housing quality and production efficiency. The technology also meets modern automotive industry standards for environmental protection and safety.
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Automotive Spoiler
In automotive spoiler production, ultrasonic welding is an ideal choice because it provides high-quality results and suits mass production needs. Its advantages include low operational costs and a clean manufacturing process—free from smoke and dust—which makes it environmentally friendly.
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Automotive Fuel Tank
Dizo's plastic welding technology enhances both manufacturing quality and efficiency in automotive fuel tank production. It delivers superior welding quality and stability for critical components such as vapor-liquid separators, ensuring the overall safety and reliability of the fuel tank system.
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Intake Manifolds & Air Intake Pipes
Plastic has gradually replaced cast aluminum as the main material for intake manifolds due to its lightweight properties, corrosion resistance, stability, smooth inner walls, and high efficiency. Manufacturing technologies for plastic intake manifolds include hot melt welding technology and vibration friction welding technology.
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Car Brake Fluid Reservoirs
Brake fluid reservoirs require excellent sealing to prevent leakage and maintain proper braking system operation. Hot melt welding provides the high precision and quality needed to meet the strict sealing and strength requirements of these automotive components.
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Why Choose Us
Your one-stop place for high-end welding technology solutions.
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Reliable Product Quality
Our plastic welding machine helps you meet project deadlines, maintain quality, and boost efficiency for a great return on investment.
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Free Design & Model Selection
Our technician will help you with free design and to choose welding machine to fit your different-sized products and special materials.
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Free Training & Lifetime support
No experience? No problem. Our engineer will assist you with free application guidance to ensure optimal use and offer maintenance service.
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Feel free to leave your messages. Our expert team will reply within 8 hours.
- Email: info@nicle.cn
- Whatsapp: +86 18121506765
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