Ultrasonic Welding Machines

Ultrasonic Welding Machines

Ultrasonic plastic welding is a delicate joining method for thermoplastic materials and nonferrous metals. Within the plastics processing industry, manual workstations are commonly used to facilitate this welding technique. Users load plastic parts onto an ultrasonic welding machine for joining, and then unload them after the welding process is complete. Depending on the size and geometry of the components, one or more ultrasonic sonotrodes may be required for the welding process. Automated solutions can assist in the production of high-quality thermoplastic products. At Dizo, we ensure that all of our ultrasonic welding equipments, whether they are standard or custom-built, undergo rigorous quality system certification during both the development and production phases.
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Dive into our Different Plastic Welding Machine Series

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Our ultrasonic welding systems is specifically designed to meet the need for the assembly of smaller and more intricate plastic components. The servo pneumatic drive enables free positioning of the stack and ensures speedy stroke motion. By programming ultrasonic stack velocity, force, and position throughout the entire welding process, our product ensures fast and consistent production, resulting in stronger welds.

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The F series servo ultrasonic welder system is an important advancement in ultrasonic welding for thermoplastic pieces. It allows for various speeds and depths to be set during the welding process, resulting in a fast and precise welding cycle. One of the key features of this welding machine is the cycle control system, which is fully managed by a touch screen display.

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We designed the E series digital ultrasonic plastic welders using the latest technology, including 3D CAD and CNC. This ultrasonic welder emphasizes reliability, advanced electronic solutions, and affordability, making it a machine that combines competitive pricing with advanced technological features.

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We are excited to introduce our latest product: the portable handheld ultrasonic plastic welding machine generator. This generator is specifically designed and produced for welding plastic parts. With a new electronic layout, all components are fixed on the PCB, reducing the generator's size. Our unique generator is user-friendly, with various functions available at a reasonable cost.

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The ultrasonic plastic welder machine are specifically designed for heavy-duty operations that require precision. The machine's sturdy design and use of high-strength prismatic guides enable it to work under optimal conditions. These welders feature a microprocessor-assisted programming system, a keyboard with a backlit display and function keys. The generators of these ultrasonic welders must be highly reliable to consistently achieve high-quality welding.

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Our ultrasonic welding machine features an integrative sound insulation concept with a protective hood that complies with noise control laws. It's highly adaptable to varying production needs and can be customized to your specific requirements. With its compact design, it maximizes occupational safety and has an automatic start feature to streamline component loading processes.

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Our analog ultrasonic welding machines are designed to weld and fuse thermoplastics, as well as separate textiles, fleeces, and foils. They are suitable for small-scale to very large-scale applications and have a robust construction that can be expanded using modules. Additionally, they can be combined with controller and generator systems for maximum control over their process.

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The E series digital ultrasonic plastic welders are crafted using cutting-edge technology, including 3D CAD and CNC. With a variety of mechanical and electrical options, these welders offer optimal working conditions and a wide range of adjustable settings, making them adaptable to a variety of welding situations. Our ultrasonic generators are highly dependable, ensuring a consistent welding process.

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Ultrasonic Welding Machine Manufacturer

Dizo Ultrasonic, a leader in ultrasonic plastic welding, provides fast, economical, and reliable welding solutions for molded plastic parts, excelling in standard and customized applications for nearly 20 years.

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Ultrasonic Plastic Welding Machine

At Dizo Ultrasonic, we specialize in delivering cutting-edge ultrasonic welding technology to enhance efficiency and precision in your manufacturing processes.

Our product range includes handheld ultrasonic welder, desktop ultrasonic welder, servo ultrasonic welder, standard pneumatic ultrasonic welders and we offer custom ultrasonic welding solution.

  • Servo Ultrasonic Welders

    Servo Ultrasonic Welders

    These ultrasonic plastic welders feature a servo control system that ensures high precision and consistent welding results. Operating at 15 kHz, 20 kHz, and 35 kHz, they are among the most advanced ultrasonic welding machines in China.

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  • Ultrasonic Welding Machine

    Digital Ultrasonic Welders

    These 20kHz and 35kHz plastic sonic welders are Dizo's entry-level ultrasonic plastic welders, which are hot-selling. Easy to operate. Combined with a quick-response pneumatic system, they are relatively eco-friendly and energy-saving.

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  • Handheld Ultrasonic Welder

    Handheld Ultrasonic Welding Machine

    The 28/35 kHZ portable spot welder includes an ultrasonic generator, welding head, and transducer. It offers low energy consumption, high efficiency, no deformation, no pollution, strong welds, and easy operation.

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  • Desktop Ultrasonic Welder

    Ultrasonic Plastic Welder With Table

    The 15kHz desktop ultrasonic welder is movable compared with other heavy ultrasonic welding machines and is ideal for labs and small-scale production. The model with a protective shield ensures greater safety, reduces noise and prevents splatter.

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Benefits of Ultrasonic Welding

Ultrasonic welding has several advantages as below.

  • High Efficiency

    High Efficiency

    Ultrasonic welding needs no preheating, ensuring fast speeds suitable for mass production, thereby boosting efficiency.

  • Reliable and Stable

    Reliable and Stable

    The process is highly controllable, resulting in strong welds and consistent product reliability.

  • Environmentally Friendly

    Environmentally Friendly

    It uses no adhesives or solvents, saves energy, and meets environmental standards.

  • Easy Operation

    Easy Operation

    High automation makes it easy to operate and maintain, ideal for complex tasks and reducing labor costs.

Need Help With Your Plastic Welding Project?

Choose Dizo Ultrasonic for stable and reliable plastic welding machines with fast delivery and excellent after-sales service.

We offer free sample test welding and recommend the best solutions for your needs. For wholesale purchases, consult with our agents abroad.

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Ultrasonic Welding Service

Unparalleled Training and Support

  • Free Consultation

    Free Consultation & Guidance:

    Expert advice on selecting the right model with free design and field guidance.

  • Technical Training

    Customized Technical Training:

    Tailored training to meet user needs with continuous product enhancements.

  • Monitor Manufacturing

    Transparent Manufacturing:

    Customers can monitor each stage of the manufacturing process.

  • Inspection Reports

    Detailed Inspection Reports:

    Providing inspection standards and results to users' technical teams.

  • Lifetime Support

    Lifetime Support & One-Year Warranty:

    Unlimited technical support, one-year warranty, and 24/7 engineer availability with prompt response within 8 hours.

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Ultrasonic Welder Applications

We provide plastic welding solutions for high-quality joining in automotive, packaging, medical devices, toys, and more, from small delicate components to large plastic parts.

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  • Automotive Industry

    Automotive

    Provides quick and efficient assembly for car components like bumpers, tail lights, and dashboards.

  • Home Appliance

    Home Appliances

    This creates durable, nearly invisible joints for plastic parts of any shape, eliminating the need for adhesives.

  • Medical Technology

    Medical Devices

    Offers precise and rapid sealing solutions, lowering the production costs of medical devices.

  • Electronics Industry

    Toys

    Ensures safe and robust assembly of toy parts, providing smooth joins without hazardous adhesives or small fasteners.

  • Packaging Industry

    Packaging

    Achieves clean and seamless joins for a variety of consumer products and packaging.

  • Textile Ultrasonic Welding Solution

    Textiles

    Offers versatile methods to create strong fabric joins without the need for glue, clips, or sewing.

Customers Feedback

When you are looking for a welding machine supplier, we stand as the clear choice, where your satisfaction is not just promised, but guaranteed.

Dizo Ultrasonic Customer Feedback

I highly recommend Dizo for projects that require ultrasonic plastic welding technology. Their team excels at delivering valuable products and services, making them a strong choice for your needs.

Dizo Ultrasonic Customer Feedback

The ultrasonic welding system integrates seamlessly with our automation equipment. We are delighted to collaborate with you.

Dizo Ultrasonic Customer Feedback

We are thrilled to have found an ultrasonic welding supplier like Dizo, offering excellent service. We will establish a long-term cooperation with them.

FAQs

Here are frequently asked questions to consider before choosing an ultrasonic welder for your plastic products.

Ultrasonic Welding Equipment
How can I determine which machine is suitable for my project?
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Please get in touch with our experienced sales team, and they will provide you with an appropriate welding solution based on the details and requirements of your project.

If you don't have all the details yet, we can share some similar cases with you for reference, which will help you refine the project details.

Ultrasonic Welding Equipment
Is it user-friendly to operate the ultrasonic welding machine?
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The good news is that operating Dizo's standard machines is not a complex task. Our engineering team thoroughly tests and configures the parameters before shipment. Machine operators need to learn and remember a few specific parameters, which is sufficient to operate the machine effectively.

Ultrasonic Welding Equipment
What kind of support do I receive from Dizo?
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Dizo's technicians are available to assist you seven days a week. We understand that when you start, you may need to operate the machine on weekends due to other commitments during the workweek. That's why we offer 7-day customer support and provide resources such as training, manuals, and instructional videos on our machines. We continuously create materials like blogs, videos, and webinars to help customers get started and succeed in their businesses.

Ultrasonic Welding Equipment
What type of training is provided?
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With every purchase of a Dizo welding machine, you will receive free hands-on training, either online or at our facility in China. We ensure that you are fully knowledgeable about the machine's operation before concluding the training session. Additionally, we offer how-to videos and manuals as supplementary resources.

Ultrasonic Welding Equipment
What is the minimum order quantity (MOQ) for an ultrasonic welder?
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You can begin with a minimum order of just 1 unit.

Ultrasonic Welding Equipment
How can we guarantee the quality of the machines?
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We always provide a pre-production sample before commencing mass production. Additionally, each ultrasonic welding machine undergoes three inspections before delivery to ensure quality.

Ultrasonic Welding Equipment
What is the warranty period for Dizo machines?
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Our machines come with a 1-year warranty included at no extra cost, and it becomes effective immediately upon your purchase of a Dizo welding machine.

Ultrasonic Welding Equipment
What is the typical delivery time for a Dizo machine?
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We conduct testing and preparation of our machines at our facility in China. It typically takes about a week for testing, packaging, and preparation for shipping. Once shipped, the transit time usually ranges from 7 to 10 business days, depending on your proximity to our facility.

We are Internationally Certified

Our ultrasonic plastic welding machines are certificated with CE,ISO and ROSH. They all meet international standards.

CE Certification
ISO 9001 Certification
RoHS Certification
Our Customers

We collaborate with top brands and have numerous successful case studies. Find your custom plastic welding
solution like them!

  • Ningbo Huaxiang Electronic Logo
  • Tongming Optoelectronics Logo
  • Rui Er Shi Ye Logo
  • Tuopu Auto Part Logo
  • NIO Logo
  • Hyundai Logo
  • Xin Quan Logo
  • Yongcheng Auto Parts Logo
  • Jixing Auto Parts Logo
  • Grupoa Antolin Logo
  • BYD Logo
  • Ford Logo
  • Haier Logo
  • Xiao Tian E Logo
  • Bosch Automotive_logo
  • Midea Logo
  • Sunvou Logo
  • Sage Automotive logo
  • Xin Tai Hang Logo
  • Lear Logo

Why Choose Us

Your one-stop place for high-end welding technology solutions.

  • Reliable Quality

    Reliable Product Quality

    Our plastic welding machine helps you meet project deadlines, maintain quality, and boost efficiency for a great return on investment.

  • Free Design

    Free Design & Model Selection

    Our technician will help you with free design and to choose welding machine to fit your different-sized products and special materials.

  • Free Training

    Free Training & Lifetime support

    No experience? No problem. Our engineer will assist you with free application guidance to ensure optimal use and offer maintenance service.

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