What is Hot Plate Welding
Hot plate welding machine — a type of heat fusion and hot melt welding machine — is an efficient method for joining rigid materials and large plastic parts that need high strength and sealing properties. Dizo's hot plate plastic welding machines use heating tools to melt and bond plastic parts without adhesives or solvents, producing clean, uniform welds.
Drawing on nearly 20 years of experience, Dizo provides cost-effective hot plate welding machines with precise control, offering both pneumatic and servo drive systems. For pricing or inquiries about hot plate welding machines, contact Dizo to find the right hot melt welding equipment for your needs.
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Pneumatic Plastic Hot Plate Welder
NC-E Hot Melt Welding Machine Series
Features:
- Introducing our cutting-edge Pneumatic Hot Plate Welder, a revolutionary ISO/CE certified welding solution. With titanium heating plates delivering precise 0.1mm accuracyand an impressive 99.8% repeat accuracy at 200+ cycles per hour, our system sets new industry standards for performance and reliability.
- The system features advanced engineering including an integrated linear bearing design for minimal misalignment, versatile vacuum adsorption and pneumatic clamping, and intelligent PLC controls with multi-level security. Our commitment to efficiency is demonstrated through a 68% reduction in idle power usageand a rapid 10-second heating system. Enhanced safety features include pneumatic button protection and comprehensive safety light curtains.
- With over two decades of industry expertise, we provide unmatched support through our comprehensive 2-year warranty, 24/7 diagnostics, and guaranteed parts availability. The system's versatile design makes it ideal for multiple industries, offering superior performance in automotive, medical, and various industrial applications. Our anti-vibration and auto-adjusting capabilitiesensure consistent, high-quality results across all operations.
Servo Plastic Hot Plate Welder
NC-S Hot Melt Welding Machine Series
Features:
- Introducing our state-of-the-art Servo Hot Plate Welding Machines, featuring ISO/CE certified solutions that deliver exceptional performance with 200+ cycle/hour capacity. Our advanced servo-driven technology ensures precision in heating, welding, and curing processes, while maintaining superior temperature control for optimal results. With a rapid 12-second cycle time and 15-minute mold change capability, our systems are specifically engineered to meet the demanding requirements of the automotive industry.
- The servo welding system boasts impressive specifications, operating at 280°C with verified compatibility and ISO13061 strength tests. Our energy-efficient design reduces power consumption by 30%, while maintaining flawless welding performance for automotive and medical parts. The system features real-time monitoring for defectsand includes comprehensive safety features such as light curtains, door sensors, and pneumatic button protection.
- Whether you need a standard solution or a custom-designed system, our servo hot plate welders are versatile enough to handle multiple materials and complex shapes. With features like multi-mode heating capabilities, smart alarm systems, and high-precision temperature modules, we guarantee consistent quality and enhanced productivity. Our servo hot plate welders are backed by full technical support and are designed to deliver superior ROI through their energy-efficient operation and low maintenance requirements
Custom Molds for Hot Plate Plastic Welding Equipment
NC-E Hot Melt Welding Machine Series
Features:
- ● Customized Molds:
- We provide solutions specifically tailored to meet the unique needs of our customers.
- ● Fast Delivery:
- Our production process ensures quick turnaround times with consistently short lead times.
- ● Quality Assurance:
- We guarantee the quality of every mold through rigorous inspection and testing.
Plastic Pallet Hot Plate Welding Machine
Features:
- Introducing our advanced Plastic Pallet Hot Plate Welding Machine, a cutting-edge solution that combines efficiency with precision. This high-speed system processes up to 300 pallets per hour while maintaining a remarkable 99.9% weld success rate. Our machines are compatible with PP/PE/HDPE materials and come with a comprehensive 2-year warranty, ensuring reliable performance for all your welding needs.
- The hot plate welder system features sophisticated automation technology, including dual temperature control systems and PLC/HMI touch screen interfaces for seamless operation. With adjustable heating power and mold sizes accommodating pallets from 800mm to 1500mm, our plastic pallet hot plate welder offers unparalleled flexibility. The integration of precision rails and bearings, combined with high-performance cylinders, guarantees consistent, high-quality welding results.
- Our eco-friendly welding solution not only reduces labor costs by 60% but also ensures durability with specialized surface treatments including electrostatic spraying and hard chrome plating. The plastic pallet hot plate welder system's ISO certification and energy-efficient design make it perfect for businesses seeking to optimize their production processes while maintaining high precision and perfect welds. Currently, we're seeking global agent partners to expand our market presence.
Parameters
| Type | 200-Type Hot Plate Welder | Standard Pneumatic Hot Plate Welder | Servo Hot Plate Welder | Quick-Change Servo Hot Plate Welder | |||||
|---|---|---|---|---|---|---|---|---|---|
| Model | DZ-200 | DZ-350 | DZ-500 | DZ-500S | DZ-800S | DZ-1000S | DZ-500SF | DZ-800SF | DZ-1000SF |
| Equipment Dimension | W870*L700*H2400mm | W1400*L1500*H2100mm | W1500*L1500*H2500mm | W1500*L1500*H2500mm | W2000*L2200*H2600mm | W2200*L2400*H2800mm | W1500*L1500*H2500mm | W2000*L2200*H2600mm | W2200*L2400*H2800mm |
| Voltage | 380V | 380V | 380V | 380VAC | 380VAC | 380VAC | 380VAC | 380VAC | 380VAC |
| Air Pressure | 6-10 Bar | 6-10 Bar | 6-10 Bar | 6-10 Bar | 6-10 Bar | 6-10 Bar | 6-10 Bar | 6-10 Bar | 6-10 Bar |
| Maximum Welding Size | 250*150mm | 350*200mm | 500*300mm | 500*300mm | 800*450mm | 1000*600mm | 500*300mm | 800*450mm | 1000*600mm |
| Upper and Lower Plate Dimension | / | 540mm*400mm*12mm | 760mm*400mm*12mm | 760mm*400mm*12mm | 1000mm*700mm*14mm | 1170mm*720mm*14mm | 760mm*400mm*12mm | 1000mm*700mm*14mm | 1170mm*720mm*14mm |
| Cylinder Bore Stroke | / | 250mm | 350mm | 350mm | 350mm | 350mm | 350mm | 350mm | 350mm |
| Mold Opening Space | / | 450mm | 720mm | 720mm | 980mm | 980mm | 720mm | 980mm | 980mm |
| Temperature Control Range | lower than 400℃ | lower than 600℃ | lower than 600℃ | lower than 600℃ | lower than 600℃ | lower than 400℃ | lower than 600℃ | lower than 600℃ | lower than 400℃ |
| Temperature Control Error Range | ±5℃ | ±5℃ | ±5℃ | ±5℃ | ±5℃ | ±5℃ | ±5℃ | ±5℃ | ±5℃ |
| Warranty | 1 Year | 1 Year | 1 Year | 1 Year | 1 Year | 1 Year | 1 Year | 1 Year | 1 Year |
| MOQ | 1 Unit | 1 Unit | 1 Unit | 1 Unit | 1 Unit | 1 Unit | 1 Unit | 1 Unit | 1 Unit |
We are Internationally Certified
Our plastic hot plate welders are CE, ISO, and RoHS certified, ensuring they meet all international standards.
Custom Hot Plate Welding Machine Advantages
Works with Any Size
Hot plate welding machine fits all sizes of plastic parts without area limits.
Any Surface Works
Hot plate welders can weld any type of surface easily.
Strong and Adaptable
Can be adjusted to different shapes while staying strong.
Customized for Each Material
Suit different materials, keeping it precise and easy to control.
Packaging & Delivery
Case Study
Plastic hot plate welding works best with thermoplastics (PP, PE, ASA, ABS, POM, PA, PBT, PC, PET, PMMA, PVDF, PVC, PS, PPO etc.) for large complex pieces, offering strong joints, excellent sealing, thick-wall compatibility, and clean welds. Used across industries, it's vital in automotive for waterproof irregular parts, appliance manufacturing for housings, storage container production, and medical equipment assembly.
Hot Plate Welding Machine for Automotive Interior Components
Hot plate plastic welding machines are essential in automotive manufacturing for precisely joining interior components. They weld key parts like door panels, sound insulation boards, trim panels, dashboards, instrument panels, and glove boxes - all while maintaining structural integrity and meeting industry standards.
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Hot Plate Welding Machine for Automotive Exterior Components
Our hot plate plastic welding process effectively welds safety components like taillights, turn signals, and brake lights, while also joining aerodynamic features like spoilers and protective elements like mud flaps and rear panels. Our solutions ensure both structural integrity and aesthetic quality to meet industry standards.
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Hot Plate Welding Machine for Automotive Functional Parts
Our hot plate plastic welding technology is used for key vehicle components like fuel tanks, battery casings, expansion tanks, radiators, brake fluid reservoirs, filters (fuel, oil, air), intake manifolds, and air intake pipes. Each component is welded to ensure structural integrity and reliability.
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Hot Plate Welding Machine for Household Appliances
Hot plate plastic welders are used for storage containers in washing machines and refrigerators, control panels, multi-layer doors for ovens and microwaves, and installation of buttons and brackets. This technology ensures strong connections, good sealing, and aesthetic quality in appliance manufacturing.
View CasesFAQs
Here are frequently asked questions to consider before choosing a plastic hot plate welder for your plastic products.
