The field of welding technology has seen significant advancements in recent years, and one such innovation that has gained attention is the ultrasonic welding mouse. This ergonomic scanner offers a quick and maneuverable inspection of pipe and butt welds, eliminating the restrictions posed by traditional X/Y scanners with fixed arms. With built-in encoders and advanced features, the ultrasonic welding mouse is revolutionizing the welding industry.

The Versatility of the Ultrasonic Welding Mouse

The ultrasonic welding mouse comes in various models, each designed for specific welding applications. Let's explore some of the key features and functionalities of these models:

Mouse Type Girth Weld Scanner (MOS-01)

The MOS-01 mouse type girth weld scanner is specifically designed for the recordable inspection of circumferential pipe girth welds and plate butt welds. It features an ergonomic design, providing convenience and comfort during operation. The hidden encoder prevents data loss and extends the lifespan of the encoder. Equipped with strong magnetic wheels and torsion spring, the MOS-01 ensures a close adherence between the phased array probe and the workpiece surface, enhancing the coupling effect. Additionally, the probe clamping can be adjusted at a 90-degree angle, making it compatible with both left-to-right and front-to-back scanning.

Mouse Type TKY Corner Weld Scanner (MOS-02)

The MOS-02 mouse type TKY corner weld scanner is designed for the inspection of TKY corner welds. Similar to the MOS-01, it also features an ergonomic design for easy operation. The concealed encoder prevents data loss and improves the encoder's lifespan. With four strong magnetic wheels and pressure springs, the MOS-02 ensures a tight fit between the phased array probe and the workpiece surface, ensuring optimal coupling effects. Additionally, the probe clamping is adjustable at a 90-degree angle, allowing for lateral and vertical scanning.

Mouse Type PA/TOFD Dual Probes Scanner (MOS-03)

The MOS-03 mouse type PA/TOFD dual probes scanner is designed for bilateral inspection of plate butt welds. Equipped with dual phased array probes, it enables simultaneous inspection. The scanner also supports single-group TOFD inspection. With a laser guide, it ensures accurate travel along the weld centerline during inspection. The MOS-03 scanner is compact and easy to handle, making it a versatile tool for weld inspection.

Dual Probes Spiral Welded Pipe Scanner (MOS-40)

The MOS-40 dual probes spiral welded pipe scanner is primarily used for the inspection of spiral welded pipe welding. It supports dual PAUT (Phased Array Ultrasonic Testing) probes encoded inspection and TOFD (Time-of-Flight Diffraction) encoded inspection for axial or girth welding, as well as flat butt welding. The scanner allows adjustable probe angles and mouse wheels, ensuring compatibility with various pipe sizes. Its compact design and ease of use make it a valuable asset for welding inspections.

Advantages of Ultrasonic Welding Mouse

The ultrasonic welding mouse offers several advantages over traditional welding techniques. Let's explore some of the key benefits:

Enhanced Efficiency

The ultrasonic welding mouse significantly improves welding efficiency. The ergonomic design and maneuverability of the scanner allow for quick and precise inspections of welds. With the ability to change the clamping direction of the probe and compatibility with different scanning methods, the mouse type scanners offer versatility and ease of use.

Improved Weld Attributes

By adopting proper sonotrodes and process control techniques, the ultrasonic welding mouse enhances weld attributes such as welded area, weld strength, and failure mechanisms. The use of different sonotrode sizes allows for optimization of the welding process, resulting in improved weld quality. Additionally, the adoption of proper welding force further enhances the weld attributes, ensuring reliable and durable welds.

Cost-Effective Solution

The ultrasonic welding mouse provides a cost-effective solution for weld inspection. The compact and portable design of the scanner reduces the need for expensive and bulky equipment. With its efficiency and accuracy, the mouse type scanners save time and labor costs, making them a valuable investment for welding operations.

Versatile Applications

The ultrasonic welding mouse finds applications in various industries, including aerospace, automotive, and marine. Its ability to inspect different types of welds, such as girth welds, corner welds, and plate butt welds, makes it a versatile tool for weld inspections. The scanners can be used for both recordable inspections and real-time quality monitoring, ensuring the integrity of welds in critical applications.

Conclusion

The ultrasonic welding mouse is revolutionizing the welding industry with its ergonomic design, advanced features, and versatile applications. By offering enhanced efficiency, improved weld attributes, and cost-effective solutions, these scanners have become essential tools for weld inspections. As technology continues to evolve, the ultrasonic welding mouse will undoubtedly play a significant role in advancing the field of welding and ensuring the quality and reliability of welds in various industries.

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