LED Lamp Cover Ultrasonic Welding
For many years, Dizo has been a trusted manufacturer of ultrasonic welding machines specifically designed for LED lamp covers and plastic housings. These advanced machines ensure robust welds and waterproof seals, making them indispensable for producing high-quality LED lighting products across various industries.
Ultrasonic Welding of LED Lamp Covers
LED lamp covers are composed of a transparent polycarbonate (PC) lid and an ABS plastic housing that encloses the internal power circuitry.
Utilizing ultrasonic welding technology, the compression and welding process ensures that the welded surfaces are both strong and watertight, effectively preventing leaks and enhancing the durability of the final product.
Production of Circular LED Lamp Cover Ultrasonic Welding Machines
When manufacturing circular LED lamp cover housings, a customized set of specialized ultrasonic welding molds is required. Customers must provide the product's three-dimensional (3D) data and a physical sample for machine calibration.
The molds are crafted from magnesium-aluminum alloy, ensuring precision and durability, with a typical processing cycle of three days.
Operation of Circular LED Lamp Cover Ultrasonic Welding Machines
These ultrasonic welding machines are designed for ease of use. Operators simply place the components and press the start button, allowing the equipment to automatically complete the welding process. Capable of running continuously across three shifts (8 hours each), the machines can achieve a daily production capacity of up to 6,000 pieces within 8 hours, significantly enhancing manufacturing efficiency.
Specifications of the LED Lamp Cover Ultrasonic Welding Equipment
- Brand: Dizo
- Model: NC-1526B
- Frequency & Power: 15kHz / 2600W
- Input Voltage: 220V / 50Hz
- Pressure: 0.5MPa
- Processing Efficiency: 6 seconds per piece
- Equipment Net Weight: 95KG
Features of the LED Lamp Cover Ultrasonic Welding Machine
Reinforced Frame:
Combines aesthetic appeal with practical functionality through a robust frame design.
PLC Programmable Control System:
Utilizes a Programmable Logic Controller (PLC) for precise and reliable electrical control.
Specially Designed Molds:
Incorporates uniquely designed molds with specialized surface treatments to prevent adhesive sticking.
Advanced Welding Capabilities:
Effectively addresses welding challenges that conventional ultrasonic welding machines cannot resolve.
Flexible Fusion Options:
Capable of fusing one or two workpieces simultaneously based on customer requirements, thereby enhancing production capacity.
Superior Sealing Quality:
Achieves high standards of water and airtight seals post-fusion, meeting stringent quality requirements.
Summary
Dizo's LED Lamp Cover Ultrasonic Welding Machine offers a robust and efficient solution for welding LED lamp covers and other plastic housings. With features such as reinforced frames, advanced PLC control systems, specially designed molds, and the ability to achieve high-quality water and airtight seals, this machine caters to diverse industrial applications.
Its user-friendly design, high production capacity, and reliable performance make it an essential tool for optimizing manufacturing processes and ensuring product reliability in the competitive market.
