Bluetooth Ultrasonic Welding
Overview of Ultrasonic Welding Machines
Ultrasonic welding machines are capable of joining all types of thermoplastic products, making their applications highly versatile. They play a crucial role across various industries, including plastics, non-woven fabrics, packaging, printing consumables, medical devices, electronics, and automotive sectors.
Additionally, ultrasonic welding is ideal for small, precision, and ultra-thin products such as Bluetooth earphones, volume control lines, data cable adapters, and miniature speakers.
The Niko Ultrasonic Plastic Welding Machine operates at a 35KHz ultrasonic frequency with a lower amplitude, effectively addressing common issues like damage to the appearance of Bluetooth earphones during welding, uneven weld seams, and potential damage to internal components.
Features of the Bluetooth Ultrasonic Welding Machine
Complete Set of Original Pneumatic Components:
The ultrasonic plastic welding machine is equipped with a full set of original, genuine pneumatic components, ensuring reliability and durability.
Automatic Discharge Within 4 Seconds After Power Off:
Automatically discharges to over-voltage (OV) levels within 4 seconds after the power is turned off, enhancing safety.
No Need for Welding Head Resonance Frequency Adjustment:
The welding head's resonance frequency remains stable without the need for manual adjustments, simplifying operations.
Seamless Output Adjustment:
Features continuous, step-free output adjustment for precise control over welding parameters.
Clear Frequency Display:
Equipped with a frequency counter display, providing an easy-to-read and immediate view of the operating frequency.
Multiple Protections for Ultra-Fast Speed and Phase Current with Mold Abnormality Alarms:
Incorporates multiple protective mechanisms for ultra-fast speed, frequency phase currents, and includes alarms to notify of any mold abnormalities, ensuring safe and efficient operation.
Slow Charging and Automatic Frequency Calibration on Startup:
Gradually charges upon startup and automatically calibrates the frequency, delivering rapid power to complete the ultrasonic welding process quickly. This reduces the risk of product damage during welding.
Applications of the Bluetooth Ultrasonic Welding Machine
The Ultrasonic PP Ink Cartridge Welding Machine is specifically designed for welding PP ink cartridges, toner cartridges, and plastic outer shells of ink cartridges. By changing molds, it can also be applied to the following fields:
Motor Industry:
Transformers (e.g., oil transformers)
Batteries
Electronic rectifiers
Switch plugs
Relays
Chargers
Motor fan blades
Screw insertions
Home Appliance Industry:
Washing machine balance rings
Steam irons
Remote controls
Fan blades
Cosmetics Industry:
Lipstick shells
Cream containers
Makeup boxes
Food Industry:
Food containers
Thermoses
Meal boxes
Stationery Industry:
PP document folders
Pen holders
Staplers
Ink boxes
Photo albums
Electronics Industry:
Cassette tape cases
Computers
Electronic watches
VCRs
Disk drives
Ribbon tapes
Buzzers
Mobile phone cases
Monitor panels
Toy Industry:
Remote-controlled cars and boats
Plastic dolls
Water guns
Electronic pets
Transportation Industry:
Car light housings
Filters
Reflectors
Speedometers
Horns
Medical Industry:
Thermometers
Medium-efficiency bags
Blood filtration bags
Hose sealing ends
Daily Essentials:
Electric toothbrushes
Plastic lighters
Game consoles
Electric shavers
Thermos bottles
Teacups
Apparel Industry:
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- Embossing and stamping
- Shoe upper rhinestone setting
- Denim rhinestone setting
- Shoe upper flattening
- Punching and cutting
Summary
The Bluetooth Ultrasonic Welding Machine by Niko offers a robust and efficient solution for welding Bluetooth earphones and other small, precision, ultra-thin plastic products.
With advanced features such as original pneumatic components, automatic discharge, seamless output control, clear frequency display, multiple protective measures, and automatic frequency calibration, this welding machine ensures high-quality welds while minimizing the risk of damage to delicate products.
These attributes make it an indispensable tool for industries requiring precise and reliable ultrasonic welding for small-scale, high-precision applications.
